How do I replace the upper handle on Cordless Lawnmower

Quick Answer

The upper handle on most cordless lawnmowers can be replaced by removing the fixing screws on both sides, detaching the stop/start handle assembly, and then refitting it onto the new handle in reverse order.

Important: Always switch off the mower and remove the battery before starting any work.

Before You Start

Before replacing the handle:

• Switch the lawnmower off
• Remove the battery
• Remove the safety key (if fitted)
• Place the mower on a stable surface

Important: Never attempt maintenance while the mower is powered.

Replacement Overview

The upper handle is a replaceable component. Ensure you have the correct replacement part before starting. These can typically be ordered via the website or through the support helpline.

Step-by-Step Guide

Step 1: Remove right-hand side fixings

• Locate the two lower screws on the right-hand (RH) side of the handle
• Carefully unscrew and remove them
• Gently separate the plastic housing around the handle

Important: Do not force the plastic parts apart—ease them gently to avoid damage.

Step 2: Remove left-hand side fixing

• Locate the lower screw on the left-hand (LH) side of the handle
• Unscrew and remove it
• Gently separate the plastic housing around the handle

Important: Ensure all fixings are fully removed before attempting to detach the handle.

Step 3: Detach the control assembly

• The stop/start handle assembly should now be free
• Carefully remove it from the old upper handle

Important: Take care not to strain or damage the wiring or trigger mechanism.

Step 4: Fit to the new upper handle

• Position the stop/start handle assembly onto the new handle
• Align all mounting points correctly

Step 5: Reassemble

• Reinsert and tighten the left-hand screw
• Reinsert and tighten the right-hand screws
• Ensure all plastic housings are properly closed and secured

Important: Check both sides are firmly fixed and there is no movement.

Final Checks

Before use:

• Ensure all screws are tightened securely
• Check the handle is stable and correctly aligned
• Confirm the stop/start mechanism operates correctly
• Reinstall the battery and safety key only when assembly is complete

Frequently Asked Questions

Why does my upper handle feel loose after fitting?

This usually means one or more screws have not been fully tightened or the plastic housing is not correctly seated. Recheck both sides and ensure all fixings are secure.

Can I reuse my old screws when fitting the new handle?

Yes, in most cases the original screws are reused unless they are damaged or worn. Replace them only if they no longer grip securely.

What if the stop/start switch does not work after reassembly?

Check that the control assembly is correctly aligned and not pinched or twisted. Also ensure no wiring has been trapped during reassembly.

Do I need any special tools to replace the upper handle?

A standard screwdriver is usually sufficient. Some models may require a specific bit depending on screw type.

Can I use the mower if the handle is slightly misaligned?

No. The handle must be properly aligned and secured before use to ensure safe operation.